While I spend most of the time in this column writing about very cool pieces that came as they are from budget factories in the 60’s, sometimes a piece begs for modification. Sometimes (adding a Bigsby on anything I can, for instance), the mod is minimal and reversible. Sometimes, a beat up guitar or amp shows up begging for more than a simple mod and they become a kind of Frankenstein’s Monster. Case in point: this Silvertone (Danelectro-made) 1448 (i.e., the one pickup “Amp in Case” guitar).

Danelectro 1448 Electric Guitar Project (Before)

As you can see in the “before” pictures, this one came with no electronics, a smashed in Masonite top and years of major neglect. I grabbed it off Craig’s list for $50, figuring I could at least use the neck. But then, other than the smashed top and no electronics, it seemed like it could be an interesting project on its own—not just a parts donor. What was there to work with/keep? A short but good list:

• One good neck—with Brazilian rosewood we can’t get anymore. Odd to see on such a low rent “cheap” guitar. But Danelectro necks were incredibly study and stayed very straight—which is good, since they didn’t have truss rods, after all. And, it may seem minor, but Dano’s aluminum nut contributes to the tone and is a very cool part.
• One set of tuners. The Dano/Silvertone open back key tuners are not the best ever made but they actually hold tune of the guitar is set up well.
• Original Dano bridge, with the “semi” (emphasis on semi) adjustable rosewood slab for intonation. Or something kinda close to intonation.
• The back of the original guitar and the pieces of wood that all hardware would/could anchor in to. I’m no expert on Danelectros, but the wood used in the Amp-in-Case models (the hollow ones, at any rate, before the solid wood versions of 67 and 68, after the MCA takeover) is usually quoted as pine or poplar. In any case, there’s not much wood in there—enough to anchor a bridge and to hold down the Masonite top.

So what did I need? Electronics and a new top. I had the cracked and beaten old Masonite top, so I used it as a template to cut a new top.

My options were to restore it and find some old Danelectro pickup, if I wanted to keep it original. OR, I could add two lipsticks and make it a custom job, while retaining the materials of the originals.

Or, the option I went with, I could make it a total one-off custom job. A buddy of mine owns a custom car shop and he was headed to a junkyard and then a metal yard and asked if I wanted to come along. Figuring a day at a junkyard and a sheet metal shop were more fun than a day of working on a book, I jumped at the chance.

Along with a bunch of crap I probably didn’t need, I left the yard that day with a nice sheet of brushed aluminum. I used the old, broken top as a template and cut the meal the shape of the top of the guitar. Then I ground down the sides, so no metal would come sharp off the edges.

Danelectro 1448 Electric Guitar Project (After)

On the old Danelectro body, there was about a ¼ inch of wood—perfect for mounting the new metal top with some sheet metal screws, which gave it a cool (to me, at least) industrial look.

Danelectro 1448 Electric Guitar Project (After)

Now for electronics. The first version had some top-mounted old DeArmond Silverfoils off an old Harmony that was broken beyond repair. These sounded ok, but the look wasn’t quite right. So, next, I took off the metal top and cut out its center and mounted a modified after-market loaded Stratocaster pick guard. This took some trimming of the pick guard so it would fit the top properly but, once it did, it looked pretty snazzy. The meal also offered some of the best shielding I’ve EVER heard on a Strat-style guitar. The single coils sounded great with almost no single coil hum or buzz—not even when standing under neon sage lights. Go figure.

And the best thing? Something odd happened when I put the Strat electronics onto the Dano body and neck: the tone became a strange hybrid of both guitars. It sounded sort of like a Strat, but the short scale neck, along with the odd bridge and aluminum nut and (probably the biggest factor) the hollowed-out body made it sound different than any Strat I’d ever heard. It had the twangy jangle and snap of a Dano, but higher output on the pickups. A very cool combo—all for under $100 in parts and a little fun work.

If you’ve got a busted up old Danlelectro, it’s a modification/custom job I’d highly recommend. You’ll have the only one on your block, and it’ll sound pretty darn good, too. Happy hod-rodding!

Odd’s & Mod’s from MyRareGuitars.com

Custom Longhorn Guitar by Bill Wagoner (Plymouth, IN)

Here is one of my solutions to the problem. I bought a 1968 Coral Longhorn Body off of EBAY for 65 bucks. It had never been used, no neck, not even a neck pocket, no routing for pickups, no wiring, no pickguard, nothing but a body. Enclose is a pic of the body as I got it and the guitar I made out of it. I did all the wiring, inlays, designed and made the pickguards by hand, assembly, set up, everything.

My inspiration for this project was the old BIGSBY guitars made by Paul Bigsby back in the late 40’s and early 50’s and also the gaudy Cool Italian guitars of the 1960’s. Also I was thinking of the original handmade Mosrite stuff where Semie Mosley would include a fancy pickguard, arm rest and so forth.

My first step was to decide on pickguard material. I went with the white pearloid, or what I call Mother of Toilet Seat, in other words, fake pearl. My pickguard material came from ALL PARTS. I sell their stuff in my store and it is great quality. I knew that I wanted to cover the entire headstock with it but that presented a problem. The neck is basicaly a generic strat type neck but since you cannot bend the thick pearloid I had to make it two pieces. I decided to make the second piece double as my truss rod cover. The neck came from a low priced strat style guitar called a Palmer. Great neck for almost no cost and it plays like a dream.

Next was attaching the neck and body. Since this body had never had a neck, there was no neck pocket. After observing what I call the First rule of guitar repair, I routed out an area to attach the neck about an inch of so deep and also removed part of the material under the fingerboard to get the proper slant to the neck in relation to the body. Due to the fact that I was going to use a rosewood archtop bridge I did not need to worry about where I placed the neck since I could position the bridge anywhere I wanted after the guitar was together.

What is “The First rule of guitar repair?” For every minute you DO something to your guitar, you THINK ABOUT IT for 20 minutes FIRST. If you take your time and approach guitar repairs this way you will make a lot less mistakes in the long run! After attaching the neck, I started on my Inlays. All it had when I started was the boring and traditional plastic dots. I drilled those out of the neck and replace them with real abalone dots. Next I used diamond shaped abalone pieces that I bought from RESCUE PEARL Company and cut them into triangles. Then I routed the fingerboard and added them to make the pattern you see now. You can do a search and find Rescue Pearl on the net, nice folks and very helpful and reasonable prices too. I then started to design the pickguard. I wanted it to follow the lines of the F-hole rather than hide the F-hole as they do on so many hollow body guitars. I used old file folders and cut the patterns from them with scissors after drawing them free hand and then copied them in pearloid. The arm rests and the control plate were done the same way. I used an old Seymor Rail pickup I had laying around and kept the electronics simple since there is a limited amount of space on the body anyway. I also made sure to position all the electronics where they can be worked on easily from the F-holes in the future.

Finally I strung her up and added the ALLPARTS Rosewood bridge. Incredibly, the intonation on this guitar is perfect, no need for tune-o-matic bridge saddles at all. It has a wonderful warm woody tone that is different than any of my other guitars and I just love it. Add to that the fun of making it myself and I have a guitar that will never leave my collection.

Post by: Bill Wagoner (Plymouth, IN)

Frankenstein Longhorn Guitar from MyRareGuitars.com

The Pizza Guitar Rescue Mission

I guess I should explain who we are first. We are Buddha and the Pests, a group of itinerant musicians who play together whenever the mood or money moves us. Lately we hadn’t seen a lot of movement so the gig at the “Big E” was a blessing. I’m Buddha, the lead singer, songwriter, rhythm guitar and quasi-leader of the clan. You’ll meet the other guys later as they join the stories, but yes, one of our hobbies or “missions”, as Reverend Right calls it, is the rescue of abused instruments. You know the ones I’m talking about. The ’59 semi-acoustic, electric Kay that someone spray painted flat black and decorated with skull and bullet hole decals. Or the ’66 Fender Mustang that someone covered with Elmer’s glue and then sprinkled with a generous dose of silver and gold glitter. Yeah we like to save these orphans and try to rehabilitate them when ever possible.

I’d seen an old beater in the mall the week before, but hadn’t had the time to check it out. Hopefully it would still be there. I worked my way back past the piles of odds & ends, old lamps, tube radios, junk, store fixtures, etc back to Frank’s booth in the very rear of the building. And there it was, lying on top of a stack of old speakers. I’d noticed it there before, but had never really looked at it closely. It appeared to be an old American or Japanese electric guitar from the early 60’s, one of the thousands cranked out in some factory and sold at Sears or Western Auto stores back then. It may have been a mail-order birthday present from “the World’s Largest Store” that made a young West Kentucky boy jump for joy when he ripped open the package for which his parents had scrimped and saved for so long.

It had been a shiny brown sunburst, the color guitar folks call ‘tobacco brown’, but now it was a little worse for wear. It was covered in a layer of dust, but that was the least of its problems. The white pick guard had been broken to pieces and part of it was missing. The electronics-(the pick-up, jack, tone and volume control)-were lying in the hollowed out cavity of the body. They were faded and slightly rusty, but they might still work. One major problem was the piece of bright yellow adhesive tape with the scrawl of $25. There was no way that was gonna happen, at least not from me. If it was all in one piece and not too banged up I might give the ‘list’ price, but not in its sorry state. I’d determined that I would work out a deal for the guitar provided I didn’t have to fork out any actual, physical cash. I could then clean her up and bring her back to the land of the living or at least hang her on the wall.

Frank, the proprietor of this particular stall, preferred cash money but as this piece had been sitting for over a year he might just deal. Amazingly he agreed to swap even for a ¾ size children’s guitar which I’d picked up at a yard sale for $4. What a deal-and no actual cash changed hands! I was quite pleased with my trading prowess. However, on reflection this may have been Frank’s version of what they call in the retail industry a loss leader. You know the 24 rolls of Wal-Mart toilet paper for $3, which is a great deal, but then you wind up spending $37 on junk you never planned on buying in the first place. I left Frank’s booth with the beater and with an early 60’s Teisco bass, but that’s another story. Oh, I also left a trombone and a small chunk of change. Grrrrrrr.

The Pests were standing around in the parking lot at the Dairy Queen:  smoking, farting and discussing the set list for tonight’s show. They looked at my finds, shook their heads in dismay and piled back into the van. I dropped the Pests off at the Executive Inn and then headed for home planning out how to rehabilitate my new patient. I had a couple of hours before I had to get ready to play so I thought I’d jump in to the rehab. The first step was to try to clean off some of the accumulated years of grit and grime. I found an old pizza box to sit the guitar on, (so as not to scratch it), though at this point no one would probably notice any new blemishes. Then I tracked down my special spray bottle of guitar cleaner which was on top of the armoire next to the little xylophone-playing girl wind-up toy. I’d learned early on to use an actual guitar cleaner after accidentally dissolving the decals off of another pawnshop treasure. Who was to know that what I thought was a high school shop project which I’d picked up for $12 in a Galveston pawn shop, was actually a short lived American creation from St. Louis. It looked like a double necked, 6-string/12-string Frankenstein guitar. The “Stratosphere Twin” logo had disappeared in seconds along with about $300 in collector’s value. It still brought $200 from Guitar Emporium so it wasn’t a total bust. But anyway, I started cleaning up the guitar peeling away the layers like an archaeologist on a dig. Most of the major gunk was coming off, but I noticed that the top layer of veneer or more likely plywood was bubbling up in a few places. Elmer’s Carpenters glue and a few clamps would straighten that out. After taking care of the glue job, I set the body aside to dry and took the electronics inside for testing. I plugged the cord into the jack only to be greeted by a loud buzzing roar. Note to self: One should always turn off the volume before plugging in any electronic equipment, especially if you’ve been playing Hendrix the night before. I turned the volume down and tapped on the pickup. It worked. Further tapping and knob turning determined that the volume and tone controls also worked. Wow, this one might not end up as “just a wall hanger” after all.

Let’s see. The electrics work, the body’s somewhat clean; the next task was the pick guard. Pick guards are designed to protect the surface finish of a guitar, but they also often serve as the support for the pick-up and controls. As this guitar’s finish was pretty much finished already, I needed a pick-guard to mount the gear on. The original pick-guard was definitely smashed into pieces. It was missing several good sized chunks so it would have to be replaced. You can buy pre-made pick-guards for some popular models of guitars like Strats or Les Pauls, but this guy was not of the popular school.

Also, as I was trying to prevent having any $ outlay on this project, I began searching for alternative options. Looking up I noticed the fluorescent light above me. The fixture was covered with a sort of crystallized sheet of plastic which served to diffuse the light. Hmmm. My wife probably wouldn’t notice that it was missing, so I stood on a chair and worked the sheet out of the light frame. I placed the sheet on the pizza box, (so as not to scratch it) and traced the shape of the original pick guard with a black magic marker. The guitar was going to look so cool with this sort of shiny crystal like pick guard! However, my exuberance waned when I tried to cut the sheet. Scissors, tin snips even a razor blade-box cutter led to jagged fractures that spread like cracking lake ice during a spring thaw. I then noticed one of my daughter’s old “In Sync” posters hanging on the wall. The glass was actually a thick mylar sheet. Eureka! I put the mylar on the pizza box, (so as not to scratch it) and proceeded to trace the pick-guard again. This would look so cool. You’d be able to see the controls and wires through the clear cover sort of like those Ampex Dan Armstrong guitars from the 60’s. However, once again the material would not cooperate. It would not cut smoothly. I laid the “new” clear pick-guard, with its jagged little edges down on the pizza box. It looked like I was going to have to fork out some boot and buy some real pick-guard material after all, and probably even have to pay someone to cut it out. I stared down at the failed experiment in frustration.

But then, wonderment of all, that little light bulb went off again. The rough, clear, cut-out was sitting on top of the pizza box. The Box was from Homerun Pizza and had the image of a baseball player batting in the center. The way the cut out was laying, the words “Home Run” and the batting figure fit perfectly into the pick-guard shape. With trepidation I traced the shape and then used the razor blade to cut out the guard. It fit.

I screwed the new pick-guard into place and plugged her up. A flip of the switch, a few plunks and the sound of the 60’s beamed out into the ether. Aaah, another successful guitar rescue.

Help BUDDHA and the PESTS! We’re broke! We’ve got CD’s, songs, film treatments, amps and guitars for sale. Contact us today!!! [BUDDHAnthePESTS[-at-]aol.com]

Post by: Buddha and the Pests

Guitar Rescue: A True Story from MyRareGuitars.com